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| USS Constitution - Model Shipway’s Kit No.: MS2040 | ||
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Moderators: Winston, aew
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| Author | Post | ||
| Jonathan G |
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  Registered Member #4155 Joined: Thu Mar 14 2013, 09:01pmPosts: 1040 | The Wale The wale is the next band in the hull planking process. The wale is made of seven 3/23” wide x 1/8” thick planks. According to the practicum, these planks have no variation in width from the bow up until bulkhead N where they begin to narrow. As I mentioned earlier, I gave up on the proportional dividers and had some misgivings about the tick strip. I opted for a third method, a variation of the tick strip. Instead of marking ticks on the bulkhead edges, I marked the planks with the bulkhead position lines and the corresponding width at those locations. Then I sanded down the widths and verified the width dimensions with a digital micrometer at each bulkhead location. Finally, the whole plank was smoothed to make a nice clean transitioned as the plank narrowed.  | ||
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| Jonathan G |
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| Registered Member #4155 Joined: Thu Mar 14 2013, 09:01pmPosts: 1040 | In order to determine the various plank widths, I initially tried laying a planking strip down on the bulkheads and letting it naturally curve up into the transom. To do this I tried using some plank clamps I bought from Model Expo many years ago when I was building the Rattlesnake to hold the plank in position. They were useless then and they were useless now. They are just too clumsy. So, I went to tape.    | ||
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| Jonathan G |
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| Registered Member #4155 Joined: Thu Mar 14 2013, 09:01pmPosts: 1040 | Tape was fragile because there isn’t much surface area on the bulkheads for it to stick to, so I marked the bulkhead where the bottom the lowest plank edge had to follow as indicated by the tape. The pictures above were taken before I painted the bulkhead edges so I could see the tick marks and had to lay out the tape a second time after I paint them. I measured the distance from the bottom of the lowest plank from the gun port band of planking to the tape at each bulkhead from bulkhead N aft and divide by seven, the number of planks that had to fit in that space. That became the individual plank width corresponding to that bulkhead. This took some time Finally, I got all the wale planks installed. But I still have one more thing to do before the wale construction is completed. I must taper the wale to the stem rabbet as well as to the hull planking below the wale as indicated in the instruction booklet.   | ||
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| jacknastyface2 |
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| Registered Member #5239 Joined: Sat Apr 21 2018, 05:29pmPosts: 636 | Jonathon, First of all I would like to ask if you sanded those bulkhead edges and so beveled the edges? Keith. | ||
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| Jonathan G |
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| Registered Member #4155 Joined: Thu Mar 14 2013, 09:01pmPosts: 1040 | Not yet | ||
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| jacknastyface2 |
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| Registered Member #5239 Joined: Sat Apr 21 2018, 05:29pmPosts: 636 | Jonathon, I sent you a PM. Keith. | ||
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| aew |
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aew  Registered Member #1929 Joined: Wed Nov 30 2011, 03:05pmPosts: 2921 | Jonathan: some time ago I created an Excel spreadsheet for hull planking that works in the same way as you've described. It's named 'Planking' and is available in the resources section, or just click here. It's not perfect - it tells you if you need stealers or dropped planks, which can get complicated - but it will calculate all your plank widths for you. | ||
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| Jonathan G |
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| Registered Member #4155 Joined: Thu Mar 14 2013, 09:01pmPosts: 1040 | The wales were tapered with a sanding stick and lots of elbow grease, so it took a while. Now came the part I was not too sure of. As I mentioned earlier. I did not trim the lower transom because I was quite unsure where or what the cut was supposed to line up with. Well I found out. It was only after I trimmed the excess transom planking that I realized that the wale was supposed to bend around the stern and mate up with the transom. Mine didn’t. Had I trimmed the transom first, as instructed by the practicum, I might have realized what should have been done.  | ||
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| Jonathan G |
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| Registered Member #4155 Joined: Thu Mar 14 2013, 09:01pmPosts: 1040 | Luckily, this area of the model probably will not be seen very well by the casual observer. Following my sketch line, I continued to trim the transom and filed down the corner of the wale. Instead of ripping out chunks of the wale to make the repair (and probably my hair as well), I opted for a wooden filler patch. The whole thing will eventually be painted black and will be on the underside of the model in the shadows so hopefully it won’t attract any attention.  | ||
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| Jonathan G |
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| Registered Member #4155 Joined: Thu Mar 14 2013, 09:01pmPosts: 1040 | The patches were made by taking a piece of scrap basswood and cutting it into the basic triangle shapes to match the areas of repair. The through repeated trial and error, I carved the necessary contours on the bottom of the patch so they would snug. The patches were then glued into position and then filed to their final shape.     | ||
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